We can customize the different hydraulic vulcanizing press.
The induction heating plate , vaccum cover, vacuumizing can be custommized.
Hydraulic Vulcanizing Press with standard heting plate
Hydraulic Vulcanizing Press with induction heating plate
Hydraulic Vulcaniizng Press with vacuum cover
Hydraulic Vulcanizing Press (vacuumizing)
Alligator Vulcanizing Press
1. Hydraulic vulcanizing press XLB1500x1000x11-1600ton
Quantity of heating plates: 12pcs
Quantity of floor: 11 floors
The sizes of plates:1500х1000x65mm
The Heating of plates: steam heating, steam pressure is 0.7MPa
The max.: 160°C.
Parallelism and planeness: ≤0,09 mm
Roughness of a working surface of plates: Ra≤1.6a (2.5 μm)
Regulation of temperature with accuracy: ±3°C
The maximal effort of compression of plates: 1600 tons
Max. Pressure of plate per square centimeter: 106.67kg/cm2
The effort press should be adjustable: from 10 up to 1600 tons
Course / diameter of the basic plunger/ QYT.: 1650mm / Ø 800mm, 2pcs
Gleam between plates: 150mm
High pressure pump and power of motor: 1pc / 15.0KW
Automatic control (Siemens PLC and touch screen): Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controller; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing.
Dimension: ~L1500 x W1800 x H5400mm
Weight: 70ton
Speed and time of heating plate clamping: ~12mm / Sec, 2-3'
Speed and time of heating plate opening: ~12 mm / sec, 2-3'
Structure of press: column structure, 6 columns, 4pcs - Ø 230mm + 2pcs - Ø 250mm
2. Hydraulic vulcanizing prss with vaccum cover XLB2500x1700x1-1000ton
Technology parameter
Hydraulic vulcanizing press XLB2500x1700x1-1000ton
Quantity of heating plates, pc
two pcs
Quantity of floor
one floor
The sizes of plates
2500х1700x90mm
The Heating of plates
electrical heating, 100KW/pc x 2pcs = 200KW
The max. t°C.
250°C.
Parallelism and planeness
≤0,09 mm
Roughness of a working surface of plates
Ra≤1.6a (2.5 μm)
Regulation of temperature with accuracy
±3°C
The maximal effort of compression of plates, tn.
1000 tons
Max. Pressure of plate per square centimeter
23.5kg/cm
2
The effort press should be adjustable
from 10 up to 1000 tons
Course / diameter of the basic plunger, mm.
650mm / Ø 400mm, 4pcs
Gleam between plates, mm.
Max.850mm, Minimal 200mm
High pressure pump / power of motor, kw.
2pcs / 15.0KW
Accelerating cylinder
2pcs
Automatic control
Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controll; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing. The other electric appliances are Chinese brand.
SIEMENS PLC, touch screen
SCHNEIDER AC sensor and circuit breaker
OMROM temperature controller
Dimension, mm
~left-right 2900 x front-behind 1800mm x H 4000mm
Weight, tn.
~70ton
Speed and time of heating plate clamping
~30 mm / sec – 60 mm / Sec
Speed and time of heating plate opening
~90 mm / sec
Vacuum chamber
one vacuum chamber
Height of caccum chamber (thickness of mold)
Table for mold
1PC
Structure of press
column type structure, 4 columns, Ø 180mm
3. Alligator Vulcanizing press XLE3500x600x3- 1000ton
Technology parameter
Alligator vulcanizing press XLE3500x600x3-1000ton
Quantity of heating plates, pc
four pcs
Quantity of floor
three floors
The sizes of plates
top plate and bottom plate:3500х 600x 70mm ; two middle plates: 3500х 600x 80mm
The Heating of plates
steam heating
The max. t°C.
160°C.
Parallelism and planeness
≤0,09 mm
Roughness of a working surface of plates
Ra≤1.6a (2.5 μm)
Regulation of temperature with accuracy
±3°C
The maximal effort of compression of plates, tn.
1000 tons
Max. Pressure of plate per square centimeter
47.6kg/cm
2
The effort press should be adjustable
from 10 up to 1000 tons
Course / diameter / QTY. of the basic plunger
840mm / Ø 360mm / 5pcs
Gleam between plates, mm.
280mm
High pressure pump
1pc
Low pressure pump
2pcs
Motor power
3pcs, 5.5KW + 5.5KW + 11KW
Automatic control
Automatic control with pressure, exhaust and vulcanizing time by PLC; Automatic tempetature by temperature controller; automatic clamping and opening; automatic alarm and stop at the end of vulcanizing.
(Siemens PLC and touch screen)
Dimension, mm
~L3500 x W2500 x H3900mm
Weight, tn.
~40ton
Speed and time of heating plate clamping
~14 mm / Sec, 60"
Speed and time of heating plate opening
~25 mm / Sec, 35"
Structure type of press
Alligator type, the thickness of frame: 60mm, 10pcs
Table
There a set of moving table on every heating plate,including two slideways and one supporting plate.
The table can be pushed out and pulled in via the slideway.
4.Vulcanizing press THP-V-350-3RT-2-S (Vacuumizing)
Delivery time: 100days
Main technical parameter
3.1 Model no. TYC-V-18-3RT-2-S-PCD
3.2 Two press and one hydraulic system
3.3 Force: 350ton
3.4 Diameter of plunger: Æ 18”(460 mm)
3.5 Size of heating plate: 700x700 mm
3.6 Max.course: 250 mm
3.7 Main oil cylinder: Single driving with auxiliary cylinder
3.8 Heating method: electric pipe
A. Press
A-1.structure
Four column structure
A-2.force
350ton
A-3.main oil cylinder
single driving with auxiliary cylinder
A-4.diameter of plunger
Æ18”(460mm)
A-5.Max.course
250 mm
A-6.Max.opening
300 mm
A-7.size of heating plate:
700x700 mm
A-8.heating plate
Up heating plate and bottom heating plate
A-9.heting method
Electric pipe
A-10.vacuum cover
Up fix
A-11.open method
up type: tilting 45° , 400mm/ST
Middle type: 250mm/ST
Eject product: 150mm/ST
Down type: fix in bolster plate
Air cylinder in left side and right side(bolt)
A-12. rising speed of main oil cylinder
Low speed
1-4mm/sec. adustable
High speed
80mm/sec.
A-13. declining speed
Low speed
1-4mm/sec. adustable
High speed
80mm/sec.
B. consist
B-1.press
Double press
B-2.main motor
One
B-3.oil pressure pump
Two
B-4.vacuum pump
One
B-5.controll cabinet
One
C. oil pressure system
C-1.pressure switch
Double connect
C-2 other valve
Taiwan
C-3. solenoid valve
SUNNY
C-4. pressure flow valve
yes
D. vacuum system
D-1.vacuum meter
yes
D-2.vacuum pump
VC-100
E. electric control system
E-1.PLC
OMRON
E-2.touch screen
Fuji
E-3.temperature controller
OMRON
E-4.alarm system
Up and down alarm system
E-5.preheating timer
Set it in touch screen
E-6.operating switch
TE
E-7. solenoid switch
TE
F. precision
F-1.parallel degree of heating plate
0.05mm(every 300mm)
F-2.temperature
±4°C
G. power source
G-1.specification
AC: 380
V: 50 HZ
5. Vulcanizing press XLB400x400x1-50ton
Description
Vulcanizing Press XLB400x400x1-50ton
Quantity of floor
1
Quantity of heating plate
2pcs ,
inductions heating plates
Size of upper/bottom heating plates
400mm x 400mm x 75mm
a through hole (Ø 50mm) in the center of top heating plate
Heating method of heating plate
Heating power
Electric heating
3kw /pc x 2pcs =6kw
The maximal effort of compression of plates
50ton
The effort press should be adjustable
From 5 ton-50 ton
Max. Pressure of plate per square centimeter
32kg/cm
2
The max temperature
250°C
Regulation of temperature with accuracy
±1°C
Gleam between plates, mm.
450mm
Course/diameter of the basic plunger
450mm / 200mm
Oil cylinder
1pc
Moving speed of heating plate
12mm / S
Clamping time
37”
Parallelism and planeness
≤0.06 mm
Roughness of a working surface of heating plates
Ra≤1.6a (2.5 μm)
Structure
4pcs Column structure, diameter of column- Ø50mm
High and low pressure combination
Pump / power of motor
1pc / 2.2kw
Automatic control
PLC - Siemens
The Other electrical appliance - China brand.
Automatic clamping, exhaust and open; PLC control the pressure, vulcanizing time, exhaust time and exhaust times; temperature meter control temperature; automatic alarm when vulcanization finish.
Weight
~ 1300kg
Dimension
~ L1300x W500x H1500mm
6. Vulcanizing press XLB700x700x1-100ton
Description
Vulcanizing Press XLB700x700x1-100ton
Quantity of floor
1
Quantity of heating plate
2pcs ,
inductions heating plates
Size of upper/bottom heating plates
700mm x 700mm x 75mm
a through hole (Ø 50mm) in the center of top heating plate
Heating method of heating plate
Heating power
Electric heating
6.3kw /pc x 2pcs =12.6 kw
The maximal effort of compression of plates
100ton
The effort press should be adjustable
From 5 ton-100 ton
Max. Pressure of plate per square centimeter
20.4kg/cm
2
The max temperature
250°C
Regulation of temperature with accuracy
±1°C
Gleam between plates, mm.
600mm
Course/diameter of the basic plunger
600mm / 300mm
Oil cylinder
1pc
Moving speed of heating plate
12mm / S
Clamping time
50”
Parallelism and planeness
≤0.06 mm
Roughness of a working surface of heating plates
Ra≤1.6a (2.5 μm)
Structure
4pcs Column structure, diameter of column- Ø76mm
High and low pressure combination
Pump / power of motor
1pc / 2.2kw
Automatic control
PLC - Siemens
The Other electrical appliance - China brand.
Automatic clamping, exhaust and open; PLC control the pressure, vulcanizing time, exhaust time and exhaust times; temperature meter control temperature; automatic alarm when vulcanization finish.
Weight
~ 2500kg
Less ...