Penetrant Flux, quality improving agent for hot dip galvanizing has great influence on the quality of ...    More ...

Penetrant Flux, quality improving agent for hot dip galvanizing has great influence   on the quality of the galvanization as the final pre-treatment process. This   is a new product that can improve the quality of your product as a flux additive   made from special surface active agent. KB-50 is a product that can cut down   the cost and improve the quality of the galvanization by adding a small amount   into flux.
1. Physical Appearance

  
1. Appearance : Bright yellow or bright brown transparent viscous liquid
  
2. Solubility : Completely soluble in water
  
3. pH : 6.0~8.0(3% water solution)
  
4. Smell : Almost odor-free, a little odor unique to surface active agents,     but is tis harmless.
  
5. Inflammability : None
  
6. Ionic property : Cationic
  
7. Composition : special amphoteric & Cationic surfactant, Inorganic salts
  
8. Effective concentration: 40±2.0%

2. Characteristics of effect of Penetrant Flux KB-50

  
1. Faulty products can be decreased by improving flux's adhesive power.
  
2. Faulty adhesion in galvanization can be decreaseed.
  
3. It can prevent zinc from flying in the plating pot.(Decrease in flying 80~90%)
  
4. It can decrease in flux's quantity to be used.
  
5. Flux's circulating can be improved.
  
6. Zinc Scum or other residuum is reduced.(Zinc Scum can be reduced as much     as 30~40%)

3. Property and State

  
1. Appearance : No color or bright brown transparent liquid
  
2. Solubility : Completely soluble in water
  
3. pH : Neutral(5-8)
  
4. Odor : Almost odor-free, a little odor unique to surface active agents,     but it is harmless.
  
5. Inflammability : None

Example of Use

  
1. Standar Quantity to be Used : 3% of weight of Liquid Flux
     
  
2. Process of Hot Dip Galvanizing
       1.Removal of Oil 2. Washin 3. Removal of Rust 4. Wahing 5. Fluxing 6. Drying     7. Plating 8. Cooling

       Name of Process            Content        
       1.Removal of Fat     NaOH, Sodium silicate 5~12% Sol, 60°C x 20-60min.   
       2.Washing     Industrial Water   
       3.Removal of Rust     HCI or Sulfuric acid 5~10%
      Normal temperature x 20-60minutes   
       4.Washing     Industrial Water   
       5.Fluxing     Solution of 30-50%(Zinc Chloride : Ammonium Chloride=1:3 mol),
      Temperature 60~80°C
      KB-50   
       6.Drying     Natural Drying   
       7.Plating     Zn ; 99.97%, Al : 0.002%
      Temperature : 430-470°C x 1-15min.
      Settling Speed : 2m/minute at maximum   
       8.Cooling     Industrial Water   
Notice

  
1. In case the scum of the flux is not separated properly at the time of cooling,     add ammonium Chloride at the rate of 120kg per 10tons of unplated material.
  
2. There is a little odor unique to surface active agents, but it is harmless.
  
3. In case low foam is specially required, defoaming agent should be used additionally     or you should require low-foaming product.
  
4. Flying of zinc is condiderably decreased with this product, but you should     always be careful when you go near the zinc bath.
  
5. As the performance of this product can be varied a little depending on composition     of the flux, you can get a product with higher efficiency of you let us know     the state of the flux(composition and properties) before you use it.

Less ...