SMT PCB Turning Conveyor Clamp
– Advanced Automated PCB Handling and Rotation ...  More ...SMT PCB Turning Conveyor Clamp
– Advanced Automated PCB Handling and Rotation System
SMT PCB Turning Conveyor Clamp provided by Hayawin
is an innovative automated system designed for high-precision PCB handling in modern electronics manufacturing. Engineered to rotate circuit boards accurately at 90°, 180°, or 270°, this device optimizes production workflows by seamlessly transferring PCBs between process stages. From the very first cycle, our SMT PCB Turning Conveyor Clamp ensures reliable and efficient board rotation, making it a critical component for high-volume SMT lines.
The SMT PCB Turning Conveyor Clamp is purpose-built for integration into circuit board production lines. Utilizing a robust machine frame made from high-strength iron plate and aviation aluminum profiles, this device guarantees stability and long-term durability. Its design features a fully enclosed structure with a transparent observation window, ensuring that operators can monitor the process at all times. The system is equipped with a PLC programmable controller and touch screen for precise control, while the standard SMEMA interface enables seamless connection with other SMT equipment.
Technical Specification
Cycle time
≈15S
Power supply
220V 50HZ
Air supply & usage
0.4-0.6MPa；≤10L/min
Rotate degree
±90°
Transport height
950±30mm
Flow direction
Left to Right/Right to Left
Model Specification
Model
YS-CD460
Pass-through Min PCB Size(L*W)
80×50mm
Pass-through Max PCB Size(L*W)
530×460mm(or customized)
Rotate Min PCB Size(L*W)
150×150mm
Rotate Max PCB Size(L*W)
530×460mm(or customized)
Dimensions (L*W*H)
1000×1300×1100mm
Key Features of Hayawin YS-CD460 SMT PCB Turning Conveyor-Clamp
Advanced PLC Control System:
The SMT PCB Turning Conveyor Clamp uses an integrated PLC controller to ensure stable operation, precise movement, and seamless synchronization with other production equipment.
Rotational Stability Mechanism:
Featuring motor-driven extension/retraction functions and adjustable parallel width settings, the clamp maintains smooth and consistent rotation. A built-in torque limiter further enhances safety during PCB handling.
Dedicated Aluminum Guide Rails:
These guide rails minimize vibration and friction, ensuring that PCBs are transported without damage or misalignment, a critical factor for maintaining production quality.
Robust and Durable Construction:
The frame is constructed using folded and welded sheet metal with powder-coated surfaces, offering superior corrosion resistance and mechanical strength even in demanding industrial environments.
Automatic Diagnostics and Safety Features:
Equipped with photoelectric sensors and fault code displays, the SMT PCB Turning Conveyor Clamp simplifies troubleshooting and reduces downtime. A safety door lock function and equipment shutdown protection further ensure operator safety.
Advantages
Enhanced Efficiency:
The SMT PCB Turning Conveyor Clamp automates board rotation and transfer, reducing manual intervention and speeding up production cycles, which is essential for high-volume manufacturing.
Increased Production Precision:
With adjustable settings and high-precision control, this system ensures accurate PCB positioning, minimizing errors during soldering and component placement.
Versatile Integration:
The device is designed to work seamlessly with various SMT machines such as pick-and-place systems, reflow ovens, and inspection stations, enhancing overall line efficiency.
Low Maintenance and High Reliability:
Thanks to its robust construction and self-diagnostic features, the SMT PCB Turning Conveyor Clamp offers reduced maintenance costs and long-term operational stability, even in high-demand environments.
Operational Flexibility:
The clamp's multi-angle rotation and adjustable width settings allow it to cater to diverse production layouts, making it adaptable for space-constrained production lines and various board sizes.
Applications
High-Volume PCB Assembly:
Ideal for factories requiring rapid, automated board orientation changes, especially in double-sided SMT processes, the SMT PCB Turning Conveyor Clamp ensures continuous and precise operations.
Space-Constrained Production Lines:
In facilities with limited floor space, this clamp efficiently redirects PCBs to alternate channels, overcoming layout constraints while maintaining high throughput.
Automated Integration:
The SMT PCB Turning Conveyor Clamp seamlessly connects with other equipment via SMEMA interfaces, facilitating smooth integration in mixed-vendor production environments.
Quality Control and Inspection:
By accurately positioning PCBs for subsequent inspection and testing, this system enhances overall product quality and reduces defects in final assemblies.
Hayawin SMT PCB Turning Conveyor Clamp delivers an advanced, high-precision solution for automating PCB rotation and transfer in SMT production lines. Its robust construction, advanced control features, and versatile integration make it an essential asset for modern electronics manufacturing. Invest in our SMT PCB Turning Conveyor Clamp to enhance production efficiency, improve quality control, and ensure safe, reliable operation.
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