Working process of waste tire pyrolysis plant
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1. FEEDING (2 HOURS) : Load tires/rubbers into ...  More ...Working process of waste tire pyrolysis plant
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1. FEEDING (2 HOURS) : Load tires/rubbers into the reactor by automatic hydraulic feeder, after loading all, seal the feeding door.
2. HEATING ( 8~10 HOURS): Start the Waste Rubber Pyrolysis Plant
and the reactor will be rotating and heated by fuel. When the temperature reaches the degree of 250 to 280, the oil steam will be continuous produced until the temperature reaches 350-480 C. Oil steam will flow through oil gas separator, light component will enter the condensers and liquified as fuel oil, meanwhile the heavy oil will be discharged automatically into in heavy oil tank. The liquefied part will be condensed as fuel oil, and the part which cannot be liquefied will be transferred by the water seal back to the burning chamber to be reused as heating material.
4. COOLING(4~5HOURS): After the oil producing process is completed, leave the plant for cooling and waiting for discharge.
5. DISCHARGING(2 HOURS): Discharge the carbon black automatically and pull out the steel wire finally.
Features of Pyrolysis Process Safety:
1. Anti-explosion control: During the pyrolysis process, combustible gas will be generated as fuel gas for pyrolysis system heating usage. The combustible gas will be filtered through the anti-flashback water seal to prevent combustible gas from flashing back to the oil tank and then enter the furnace to be recycled , causing combustion or explosion.
2. Emission Control: 2-phase scrubbers and activated carbon filters to prevent pyrolysis process from releasing pollutants.
3. PLC control : All motors and gauges of the equipment are connected to PLC, which can realize mechanical and electronic control. The control cabinet is equipped with an alarm system. When the temperature, pressure, or mechanical abnormalities occur during the operation of the equipment, the control cabinet will automatically alarm.
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